Gone Shopping

Unfortunately, due to my own clumsiness, I broke my safety glasses.

They survived almost a hundred years on their own, and only five with me.

While I look into replacing the safety lens I still need eye protection, so I made a trip to my favorite surplus store, and picked up a pair of these bad boys:

With a military surplus case.

I also happened upon a classy looking gauge and some sweet tiny drill bits that look tougher than the ones I've been using.

33 cents per bit, the price is right.

UPDATE: Those drill bits are not at all stronger than every other tiny bit I've ever used broken, but at least they fit in a regularly sized chuck.

Dieselpunk Goggles

Dieselpunk Hero Goggles

The last piece I needed to make for the goggles was the counterweight; because the goggles have no nose-bridge they are held together by a band around the back of the head, but the band is made of light brass sheet and the front is heavy cast bronze. The counterweight will tie the band together in the back and balance some of the weight in the front. In keeping with the art deco style I found this image of an iconic art deco mirror to use as inspiration:

Source

To make this a reality I started with a block of carving wax

I covered one surface with masking tape and, using a protractor and a square, I laid out the design on the block.

Then I cut through the lines into the wax beneath, transferring the design.

Next a put a high-speed burr into the drill press and used it like a milling machine, cutting away wax where I didn't need it and adjusting the height of the table for each layer.

Initially I was going to exactly replicate the source image, but once I saw the curved edges being left by the burr I decided they were more attractive and suited this piece better. After about half an hour and a big pile of wax shavings I had my design.

I used a hacksaw to cut it free from the rest of the block, and milled the back down to flat to hide my poor cut.

Not such a hot-shot with the hacksaw.

The last thing I needed to do to the wax was pre-drill holes for the arms of the goggles to be riveted, this isn't mandatory but it's easier to drill the wax than the metal.

Then I cast it in bronze.

After cutting off the sprues and cleaning it looked pretty good.

So I applied a black patina and then buffed it back off, dramatizing the low areas.

Now I have all the bits made, and it's time for assembly.

Art Deco Dieselpunk Goggles

To make the arms of the goggles I riveted two pieces of brass together and sanded them to the same shape, then I drew the design I wanted onto the metal.

I used a jewelers saw to cut them apart.

Leaving them riveted together until I sanded the freshly cut areas so that they would stay identical

These pieces will attach to the brass brackets I made earlier.

 Next I cut leather to back the arms with.

Unfortunately I cut two pieces for the same side. Oops.

The leather is side-specific because the texture is very different on each side, one is more like suede, but I want to smoother side to be visible and against the skin..

The arms were riveted to the brackets.

Then I traced the eye pattern onto the brass mesh and cut it out with hand shears.

One lens in place.

Art Deco (Dieselpunk?) Goggles

Brazed the wings to the goggle frames.

Made a bracket from brass, with soldered in plates that screw it to the frames.

Made brass lens bezels and re-applied the patina that burned when I brazed the wings on.

Art Deco Goggles

Made a little more progress on the art deco hero goggles, got the wings made thanks to some help from friends who had made a mold already. The wings have black patina and have been buffed. Also drilled and tapped the ends of the side tubes. Next will be the brass mesh lenses.

Art Deco hero goggles

Cast in bronze the art deco goggles from a few weeks ago, patina'd black with a leather lining, still need to make them wearable.